Reinforced Spine Cutting Tools: Enhanced Rigidity And Lifespan

Cutting tool with a reinforced spine: This tool features a strengthened central section that enhances rigidity and reduces vibration during cutting operations, resulting in improved tool performance and extended lifespan. Its robust construction enables it to withstand heavy cutting forces and maintain accuracy, making it suitable for demanding applications such as heavy-duty machining and high-volume production.

Cutting Tools in Manufacturing: A Comprehensive Guide

Greetings, fellow manufacturing enthusiasts! Welcome to our cutting-tool adventure, where we’ll delve into the fascinating world of slicing, dicing, and shaping materials. Join us as we navigate this comprehensive guide and become cutting-tool maestros.

Tool Manufacturers: The Titans of the Industry

When it comes to cutting tools, there are some true heavyweights in the industry. Think of them as the Marvel Cinematic Universe of manufacturing, each with their unique superpowers and market dominance.

• Sandvik: The Swedish giant with a colossal market share and a reputation for high-precision tools. Their innovative designs make them the go-to for intricate cutting tasks.

• Mitsubishi Materials: The Japanese samurai of cutting tools, renowned for their carbide-tipped marvels and unwavering performance.

• Seco Tools: The Swedish sorcerer of tool design, specializing in custom solutions that leave competitors in their dust.

• Kennametal: The American eagle soaring high with a focus on aerospace and energy industry tools. Their cutting tools are the epitome of strength and precision.

• Mapal: The German guardian of cutting excellence, known for their advanced tool geometry and extended tool life. They’re the masters of keeping your tools sharp and your productivity soaring.

Major Players in the Cutting Tool Industry: A Battle for Supremacy

Strap yourselves in, folks! The cutting tool industry is a competitive arena, with titans clashing for market dominance. Let’s dive into the realm of the heavyweights who shape the industry.

Sandvik Coromant: This Swedish giant is a force to be reckoned with. With over 150 years of experience, they boast an impressive market share and a vast product range. Their strength lies in their innovation, offering cutting-edge solutions for every machining need.

Kennametal: Another industry behemoth, Kennametal hails from the United States. Known for their exceptional wear resistance, their tools are trusted by manufacturers worldwide. They’ve carved out a significant slice of the market with their focus on durability and high-performance materials.

Iscar: This Israeli company is making waves in the industry. Their specialty lies in their proprietary coatings and advanced tool designs. Iscar’s consistent focus on research and development has propelled them to a top position, offering competitive solutions for a wide range of applications.

Mitsubishi Materials: From the land of the rising sun comes Mitsubishi Materials. With a rich history in materials science, they’re known for their exceptional carbide grades. Their tools are highly sought after for their precision and reliability, catering to the needs of demanding manufacturing environments.

TaeguTec: Don’t let the Korean name fool you. TaeguTec is a global player with an impressive portfolio of high-quality cutting tools. They’ve established a strong presence in the automotive and aerospace industries, providing tailored solutions for complex machining challenges.

Tool Materials: The Building Blocks of Cutting Success

When it comes to cutting tools, the material used is just as important as the shape. Just like in a good superhero movie, different heroes have different powers, and the same goes for tool materials. Each has its own set of strengths and weaknesses, making them perfect for different cutting applications.

High-Speed Steel (HSS): The Classic Contender

Think of HSS as the Iron Man of tool materials. It’s tough, durable, and can handle a wide range of cutting jobs. But like Iron Man, it’s not the strongest (or the most expensive) material out there.

Carbide: The Cutting-Edge Rockstar

If HSS is Iron Man, carbide is Captain Marvel. This is the heavy hitter of the cutting tool world. It’s incredibly hard, can withstand extreme heat, and is perfect for cutting tough materials like hardened steel.

Ceramic: The Laser Beam

Picture ceramic like a laser beam. It can cut through materials with precision and minimal friction, making it perfect for delicate or precise cutting applications. But be careful, this material is as fragile as a glass slipper.

CBN and PCD: The Diamond Duo

Cubic Boron Nitride (CBN) and Polycrystalline Diamond (PCD) are the superheroes of cutting tools. They’re super hard and wear-resistant, making them perfect for cutting extremely hard or abrasive materials. Think of them as Superman and Wonder Woman combined.

Explain the advantages and disadvantages of each material.

Tool Materials: Pros and Cons

Imagine stepping into a cutting tool emporium, where a dazzling array of materials beckon like glittering jewels. Each possesses unique traits that can make or break your machining game. So, let’s embark on a materials adventure and dissect their advantages and disadvantages.

High-Speed Steel (HSS)

• Pros: Affordable, durable, and easy to sharpen.
• Cons: Susceptible to wear at high speeds, not suitable for hard materials.
• Best for: General-purpose cutting, drilling, and milling soft materials.

Carbide

• Pros: Super hard, wear-resistant, and ideal for high-speed cutting.
• Cons: Brittle, not suitable for interrupted cuts, and can be expensive.
• Best for: Precision machining, cutting hardened materials, and high-volume production.

Ceramics

• Pros: Extremely hard, heat-resistant, and chemically inert.
• Cons: Fragile, sensitive to thermal shock, and can be difficult to grind.
• Best for: Cutting exotic materials, like superalloys and advanced composites.

Diamond

• Pros: The ultimate in hardness, wear resistance, and cutting precision.
• Cons: The most expensive option, requires special tooling, and can be brittle.
• Best for: Cutting ultra-hard materials, like glass, ceramics, and carbon fiber.

CBN (Cubic Boron Nitride)

• Pros: Almost as hard as diamond, excellent wear resistance, and suitable for high-speed cutting.
• Cons: More expensive than carbide, not as tough as diamond.
• Best for: Cutting ferrous metals, like hardened steel, stainless steel, and cast iron.

Cutting Tools: The Shapes That Slice and Dice

In the realm of manufacturing, cutting tools reign supreme, slicing and dicing materials into intricate shapes that form the backbone of our everyday life. From the nuts and bolts that hold our cars together to the sleek smartphones we can’t live without, cutting tools play a pivotal role in crafting these marvels of modern engineering.

So, let’s dive into the fascinating world of cutting tools and uncover the secrets of their diverse shapes and functions.

Geometry 101: The Art of Sharpening

Cutting tools come in all shapes and sizes, each designed to tackle a specific task with surgical precision. Understanding their geometry is like unlocking the secret code to their cutting abilities.

• End Mills: These versatile workhorses feature multiple cutting edges that rotate to create precise contours and clean edges. Imagine them as tiny whirling dervishes, carving their way through materials with finesse.

• Drills: The unsung heroes of any workshop, drills bore cylindrical holes with unmatched accuracy. Think of them as the backbone of every construction project, paving the way for screws, bolts, and other fasteners.

• Taps and Dies: This dynamic duo creates threaded holes and matching external threads, ensuring a secure fit for fasteners. They’re like the Yin and Yang of the threaded universe.

• Milling Cutters: These heavy-duty cutters take on tough materials with brute force. They’re the ideal choice for milling slots, grooves, and other complex shapes. Picture them as the Arnold Schwarzenegger of cutting tools, ripping through metal with ease.

• Saw Blades: The indispensable tools for slicing through everything from wood to metal. With their razor-sharp teeth, they’re like the ninjas of the cutting world, leaving behind clean and precise cuts.

Tool Types: Unlocking the Power of Precision Cutting

In the world of manufacturing, cutting tools reign supreme as the masters of shaping and precision. Let’s dive into the fascinating realm of tool types, where each one plays a unique role in transforming raw materials into masterpieces.

Drills: The Unsung Heroes of Hole-Making
Drills, the workhorses of hole-making, come in various shapes and sizes. From the classic twist drill that cuts by rotating and advancing, to the trepanning tool that creates large holes with superior accuracy, drills are the key to piercing through any material.

Milling Cutters: The Renaissance Men of Cutting
Milling cutters are the Swiss Army knives of the cutting world. These versatile tools come in all shapes and sizes, each designed for a specific task. From the face milling cutter that creates flat surfaces, to the end mill that carves intricate contours, milling cutters are the ultimate tools for complex geometries.

Turning Tools: The Precision Artists of Rotation
Turning tools, the masters of circular surfaces, are used to shape cylindrical parts. The boring tool bores holes with precision, while the grooving tool creates grooves and channels. And let’s not forget the threading tool that transforms blank rods into threaded bolts.

Broaching Tools: The Giants of Internal Shaping
Broaching tools, like giant combs, are used to create precise internal shapes. They’re often used to cut teeth in gears, splines in shafts, and keyways in hubs. These tools are the heavy hitters when it comes to internal machining.

Sawing Tools: The Cutting Edge of Separation
Saws, the masters of separation, come in various forms: bandsaws for continuous cuts, circular saws for straight cuts, and jigsaws for intricate shapes. These tools are the go-to choice when you need to divide materials into smaller sections.

Abrasive Tools: The Masters of Finishing
Abrasive tools, armed with tiny abrasive particles, are used to smooth and finish surfaces. From grinding wheels that remove excess material, to sandpaper for a fine touch, abrasive tools are the final step in creating a polished end product.

Cutting Applications: Where Specialized Tools Shine

Imagine you’re sculpting a masterpiece out of marble. Would you dare use a butter knife? Of course not! The right tool for the right job is crucial, especially in the world of cutting.

Drilling through concrete requires industrial-grade diamond bits, while laser cutting intricate designs demand ultra-precise lasers. Each application has its own set of challenges and considerations.

For instance, machining involves precisely removing material from metal components. Here, high-speed steel or carbide tools hold their edge and can withstand the heat generated.

In woodworking, where clean cuts are essential, carbide-tipped saw blades provide a smooth and precise finish.

Aerospace engineering demands specialized tools that can handle exotic materials and maintain tight tolerances. Imagine diamond-impregnated tools cutting through carbon fiber composites.

The takeaway: Choosing the right cutting tool is like assembling a power ranger team. Each member brings unique skills to achieve the ultimate goal: cutting to perfection.

Comprehensive Guide to Cutting Tools in Manufacturing

In this comprehensive guide, we’ll delve into the fascinating world of cutting tools, exploring the key players, materials, types, applications, and more. Get ready to up your tooling game!

Cutting Applications: A World of Diverse Challenges

Cutting tools don’t just sit there looking pretty; they’re the workhorses of the manufacturing industry. They tackle a vast array of applications, each with its own unique set of challenges and considerations.

Turning: Like a skilled surgeon, turning tools deftly shape cylindrical workpieces, transforming raw materials into precise components. They face challenges such as tool deflection and heat buildup, but with the right tools and techniques, they can achieve surgical-like accuracy.

Milling: Picture a ballet of rotating tools, gracefully removing material to create complex shapes. Milling tools must conquer obstacles like vibration and tool wear, ensuring that the final product is as flawless as a prima ballerina’s pirouette.

Drilling: These tools are the sharpshooters of the cutting world, creating holes with precision and efficiency. They have to contend with issues like hole distortion and chip evacuation, but with proper tool selection and operating parameters, they can drill holes as clean as a whistle.

Grinding: This process is like giving your workpiece a spa treatment, meticulously removing material to achieve a smooth, mirror-like finish. Grinding tools encounter challenges such as surface finish consistency and wheel wear, but they’re the key to creating components that are both beautiful and functional.

Engineering Components: Unlocking Industries with Cutting Tools

Just like the magic wand wielded by skilled wizards, cutting tools hold a similar enchantment in the world of manufacturing. Their sharp blades and precise geometries transform raw materials into intricate components that power our daily lives. From the gleaming skyscrapers to the sleek automobiles we drive, cutting tools play an indispensable role in countless industries.

Consider the automotive industry, where every component, from the sleek body panels to the intricate engine parts, is meticulously crafted using cutting tools. Without them, the cars we rely on would be mere dreams on paper.

Another industry that heavily depends on cutting tools is aerospace. The aerospace industry demands precision and reliability for its aircraft components. Cutting tools help shape lightweight and durable parts that enable planes to soar through the skies.

In the realm of electronics, cutting tools are the unsung heroes behind the seamless functioning of our smartphones and laptops. They carve out minute circuitry and精密连接 components that make these devices indispensable.

The medical industry also relies heavily on cutting tools. From manufacturing surgical instruments to producing artificial joints, cutting tools contribute to advanced medical treatments that improve our well-being.

These are just a few examples of the industries that rely on cutting tools for the production of parts. The versatility and precision of these tools enable us to create a vast array of components that drive innovation, enhance our lives, and keep our world running smoothly.

Comprehensive Guide to Cutting Tools in Manufacturing

I. Tool Manufacturers

Meet the titans of the cutting tool industry! We’re talking about the heavy hitters who make the tools that shape our world. We’ll delve into their strengths, market share, and the tool wonders they create.

II. Tool Materials

Prepare to be amazed by the materials that make cutting tools tick! From super hard to oh-so-tough, we’ll explore their properties, applications, and the pros and cons of each.

III. Tool Types

Get ready for a tool parade! We’ll categorize cutting tools based on their geometry and function. Discover their shapes, sizes, and the clever ways they slice and dice materials.

IV. Cutting Applications

Now, let’s get to the nitty-gritty! We’ll uncover the diverse applications where cutting tools shine. From metalworking to woodworking, we’ll explore the challenges and considerations involved in each industry.

V. Engineering Components

Are you ready to be blown away? Cutting tools are the stars of the show in the manufacturing of parts for industries like automotive, aerospace, and medical. We’ll show you some epic examples of components that rely on these tools to come to life.

VI. Performance Enhancements

It’s like the Avengers of cutting tools! We’ll reveal the secrets to improved tool performance. Think rigidity, vibration reduction, and extended tool life. Buckle up for some technological wizardry!

VII. Standards and Specifications

Time to get serious! We’ll introduce the industry standards and specifications that guide the design and manufacture of cutting tools. Compliance is key to meeting the highest quality and safety requirements.

VIII. Tool Accessories

Last but not least, let’s give a round of applause for the unsung heroes: tool accessories! They’re the sidekicks that enhance tool performance, safety, and efficiency. We’ll explore their roles and how they make cutting tools even more unstoppable.

Factors Contributing to Improved Tool Performance: The Secret Sauce for Cutting Edge Cutting

When it comes to cutting tools, performance is everything. The sharper, more durable, and more efficient your tools are, the better your end products will be. But what exactly are the factors that contribute to improved tool performance? Let’s dive in and find out!

1. Material Matters:

The type of material used in a cutting tool is a crucial factor in its performance. Different materials have different properties, such as hardness, wear resistance, and toughness. Choosing the right material for your application can significantly boost tool life and cutting efficiency.

2. Geometry Counts:

The geometry of a cutting tool plays a vital role in its performance. Factors like rake angle, flank angle, and chip breaker design all influence how the tool interacts with the workpiece. By optimizing the geometry, you can minimize cutting forces, reduce vibrations, and improve chip formation.

3. Coating for Protection:

Coatings applied to cutting tools can enhance their durability and performance. TiN, TiCN, and DLC coatings are commonly used to reduce friction, increase wear resistance, and prevent tool breakage. These coatings act as a protective layer, extending tool life and improving surface finish.

4. Sharpening Skills:

A sharp cutting tool is a happy cutting tool! Regularly sharpening your tools is essential for maintaining their performance. Proper sharpening techniques ensure that the cutting edge remains sharp, reducing cutting forces and improving accuracy. Pro tip: Invest in a quality sharpener to keep your tools razor-sharp.

5. Precision Engineering:

The precision with which a cutting tool is engineered is paramount. Dimensional accuracy, surface finish, and run-out tolerances all contribute to tool performance. High-precision tools provide consistent cutting results, minimize chatter, and produce a better-quality surface finish on your workpieces.

6. Proper Setup and Maintenance:

Even the best cutting tools need proper setup and maintenance to perform optimally. Ensure that your tools are correctly mounted, aligned, and balanced. Regular maintenance, such as cleaning, lubrication, and inspection, can prevent premature wear and extend tool life.

Remember, by considering these factors and applying the right cutting techniques, you can unlock the full potential of your cutting tools. So, grab your tools, sharpen them up, and get ready to conquer that next project with precision and efficiency!

Sharpening Your Game: Technologies to Boost Cutting Tool Performance

When it comes to wielding cutting tools in the manufacturing arena, it’s not just about brute force—it’s all about finesse and precision! To achieve the ultimate tool performance, you need to master the art of enhancing rigidity, reducing vibration, and extending tool life.

Amping Up Rigidity: A Tale of Strength and Stability

Picture this: a sturdy knight in shining armor, standing tall and unshaken amidst the chaos of battle. That’s what rigidity is all about—giving your cutting tools the resilience to withstand the onslaught of cutting forces. How do we achieve this? By reinforcing the tool, increasing its thickness, and bracing it with beefed-up shanks.

Calming the Quivers: The Dance against Vibration

Vibration is the nemesis of precision cutting. Imagine a ballerina trying to pirouette on a rickety stage—it’s just not going to happen gracefully. To subdue these pesky vibrations, we employ a host of techniques. We dampen them using trusty vibration dampers, design tools with anti-vibration contours, and even balance them to perfection.

Defying Father Time: Extending Tool Life

We all know the adage: “Time is money.” And in the world of cutting tools, that’s especially true. Extending tool life means keeping your tools sharp and ready to rumble for longer. To do this, we coat them with super-heroic materials like diamond or titanium nitride, giving them unmatched toughness. We also employ sophisticated cooling techniques to prevent overheating and premature tool wear. It’s like giving your tools a refreshing dip in a cool lake on a hot summer day.

In short, enhancing cutting tool performance is a multi-dimensional adventure, where rigidity, vibration control, and tool life play the starring roles. By mastering these techniques, you can transform your cutting tools into the sharpest, most stable, and longest-lasting tools in the workshop. So, go forth, conquer the manufacturing realm, and leave a trail of perfectly cut masterpieces in your wake!

Cutting Tools: The Unsung Heroes of Manufacturing

Picture this: You’re walking down the street, and you see a sleek new car. Ever wondered how that beauty got its shape? Enter the unsung heroes: cutting tools. Without them, those sleek curves and precise angles would be nothing but a dream.

In this ultimate guide, we’ll dive into the fascinating world of cutting tools and uncover the secrets that make them indispensable in the manufacturing process. From the materials they’re made of to the applications they’re used for, we’ll give you all the knowledge you need to master the art of cutting.

The Cutting Tool Titans

Just like in any industry, there are some big players in the cutting tool game. These companies have made a name for themselves by delivering high-quality tools that meet the demands of the most challenging manufacturing jobs.

We’ll introduce you to the industry leaders, their strengths, and the products that have made them a force to be reckoned with.

Tool Materials: The Building Blocks of Precision

Cutting tools come in all shapes and sizes, and the materials they’re made of play a critical role in their performance. From super-hardened steels to exotic materials like diamond and ceramics, we’ll explore the pros and cons of each one, helping you choose the right tool for the job.

Tool Types: The Swiss Army Knife of Manufacturing

There are as many types of cutting tools as there are types of manufacturing processes. We’ll classify these tools based on their geometry and function, explaining their unique capabilities and the specific applications they’re best suited for.

Cutting Applications: From Aerospace to Automotives

Cutting tools aren’t just for one industry—they’re everywhere! We’ll highlight the diverse applications of cutting tools, from the cutting of aircraft wings to the creation of automotive components. Along the way, we’ll discuss the challenges involved in each application and the specialized tools required to overcome them.

Engineering Components: Giving Shape to the World

Industries like aerospace, automotive, and medical devices rely heavily on cutting tools to create the precise components that make up their products. We’ll identify these industries and provide examples of how cutting tools are used to shape the objects that make our lives easier.

Performance Enhancements: The Cutting Edge of Technology

Cutting tools aren’t just passive tools—they’re constantly being improved to enhance their performance. We’ll explore the factors that contribute to improved tool rigidity and vibration reduction, and the technologies and techniques that manufacturers use to extend tool life.

Standards and Specifications: The Rulebook of Cutting Tools

Just like any industry, the cutting tool industry has its own set of standards and specifications. These regulations ensure that tools are designed and manufactured to meet specific requirements, ensuring their safety, reliability, and quality. We’ll introduce you to these standards and explain why they’re so important.

Tool Accessories: The Sidekicks of Cutting

Cutting tools work best when they have the right accessories to complement them. We’ll discuss essential accessories like tool holders, coolants, and lubricants that can improve tool performance, safety, and overall efficiency.

So, there you have it, the ultimate guide to cutting tools in manufacturing. Remember, these tools are the backbone of the industry, transforming raw materials into the products we use every day. By understanding the different types, materials, and applications of cutting tools, you’ll be well-equipped to tackle any manufacturing challenge that comes your way.

Keeping It Legal and Efficient: Standards and Specifications for Cutting Tools

Hey there, tool enthusiasts! When it comes to cutting tools, it’s not all about sharp edges and muscle power. There are invisible rules that keep our tools safe, efficient, and up to par. We’re talking about industry standards and specifications!

These standards are like the traffic laws for the cutting tool world. They ensure all tools play nice and perform their jobs as expected. Compliance with these standards is like having a green light – it means your tools are roadworthy and ready to rock!

But who makes these standards? They’re created by industry experts who know their stuff inside out. These folks gather and analyze data, run tests, and even consult with manufacturers to develop standards that meet the needs of the industry.

Why should you care about these standards? Well, for starters, they help you avoid nasty accidents. Compliant tools are designed to be safe and reliable, so you can rest assured that you’re not working with ticking time bombs.

Secondly, they boost efficiency. Tools that meet industry standards are optimized for performance, minimizing downtime and ensuring your projects stay on track.

And finally, compliance can save you money. Poor-quality tools can lead to breakdowns, wasted materials, and costly repairs. In the long run, investing in compliant tools is a smart move that will save you time, energy, and hard-earned cash.

So, next time you pick up a cutting tool, take a moment to check if it meets industry standards. It’s like wearing a helmet while biking – it may not be the coolest thing, but it could save your bacon!

Tool Accessories: The Sidekicks That Make Cutting Tools Shine

When it comes to cutting tools, it’s not just about the main event. Just like Batman has Robin and Superman has Lois Lane, cutting tools have their own faithful sidekicks called tool accessories. These little helpers may not seem like much, but they’re the unsung heroes that make your cutting game unstoppable.

Think of tool accessories as the secret weapons that elevate your cutting experience. They do everything from boosting performance to keeping you safe, so don’t underestimate their power.

One of the most important tool accessories is the holder. It’s the mount that securely grips your cutting tool and keeps it steady during the action. Imagine it as the stronghold for your cutting tool, ensuring it doesn’t go rogue and cause any mishaps.

Another essential accessory is the insert. It’s the actual cutting edge of the tool, the part that does the dirty work. Inserts come in various shapes, sizes, and materials, each designed for specific cutting applications. They’re like interchangeable superpowers, allowing you to customize your cutting tool for any job.

And let’s not forget about lubricants and coolants. These liquids are like the calm before the storm, reducing friction and heat during cutting operations. They help extend the life of your cutting tools and ensure smooth, efficient cuts.

Finally, safety accessories like guards and shields are crucial for protecting you from flying chips and debris. They’re the bodyguards of the cutting world, keeping you safe and sound while you work your magic.

So, there you have it, the essential tool accessories that make cutting tools the rockstars they are. Remember, it’s not just about the cutting tool itself; it’s about the whole team that makes your manufacturing dreams a reality.

Tool Accessories: The Sidekicks of Cutting Tools

Every hero needs their trusty sidekick, and in the realm of manufacturing, cutting tools are no exception. They rely on a team of unsung heroes known as tool accessories to elevate their performance, ensure safety, and maximize efficiency.

Accuracy and Performance Boosters

Precision is paramount in manufacturing. Tool accessories like collets and arbors step up to the plate, providing a secure and precise grip on cutting tools. Without them, tools can slip or vibrate, compromising the accuracy of cuts and potentially damaging the workpiece.

Safety Sentinels

Safety is non-negotiable in manufacturing. Tool holders and chucks play a crucial role by securely holding cutting tools in place. By preventing tools from flying off during operation, they protect operators from harm and prevent costly accidents.

Efficiency Enhancers

Time is money, and manufacturing is all about efficiency. Coolant nozzles and chip breakers come to the rescue by directing coolant to the cutting zone, reducing friction and heat buildup. Chip breakers break up chips during cutting, preventing them from clogging the tool and allowing for smoother, faster machining.

Completing the Puzzle

Tool accessories are not mere add-ons; they’re an integral part of the cutting tool ecosystem. They work in harmony to optimize performance, enhance safety, and boost efficiency. Just like Batman and Robin or salt and pepper, cutting tools and their trusty accessories are a match made in manufacturing heaven.

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• H2: Tool Accessories: The Sidekicks of Cutting Tools
• H3: Accuracy and Performance Boosters
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• H3: Efficiency Enhancers
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